At first glance, a beautiful door is simply a beautiful door. But at Masonite, it’s more than that—it’s the unprecedented amalgamation of years of research, design, engineering, and development to ensure products are on trend, offer the most advanced performance, and deliver the highest quality possible.
Every product Masonite sells begins as an idea at the Masonite Innovation Center in suburban Chicago, the only facility of its kind among door manufacturers and one whose pioneering work and technology influence the entire industry in its approaches to aesthetics, product construction and materials, and installation techniques.
Behind the walls are a host of comprehensive science and engineering labs, a replication of the manufacturing process, full-scale test facilities, and on-site tooling. Perhaps even more remarkable is the brainpower at work, with 58 team members that include 11 advanced degrees and a broad range of disciplines across material sciences, chemistry, engineering, industrial design, and market development. They work in a truly integrated design process that helps transform ideas—whether they originate on the jobsite or the fashion runway—into doors that stand the test of time in appearance and durability.
Masonite’s dedication to innovation and quality can also be seen in many of the machines, from a massive CNC milling machine that cuts huge plates of high-grade steel into door facing dies to an electron microscope purchased to troubleshoot a product challenge to a formaldehyde testing machine, one of only seven in the country, that allows the company to take customer health assurance one step further than competitors. On-site testing capabilities allow Masonite the freedom to test all in-development products to failure point under heat, cold, water, wind, and saltwater with more efficiency than using third parties. Similarly, in-house dies further ensure product quality and help avoid supply issues down the road by improving speed of product adjustments.
This level of dedication to back-end, full-scale R&D is rare in the industry, but is one that assures customers they are purchasing a product that is fully engineered to exacting design and performance standards at every stage, using the most up-to-date technologies and techniques.
See for yourself. Take a walk through the Masonite Innovation Center in our latest video: